Sheet metal pressing
Progressive and transfer tools, sheet up to 4 mm. Presses from 63 to 400 tonnes, including a servo press for precision parts.
63 – 400 tAutomotive supplier since 1996
We press, weld and assemble parts for car makers and their tier-one suppliers. IATF 16949, full traceability and just-in-time deliveries — weekends included.
What we make
We cover the whole chain — from the tool through pressing and welding to a packed sub-assembly on call-off. The customer deals with one supplier.
Progressive and transfer tools, sheet up to 4 mm. Presses from 63 to 400 tonnes, including a servo press for precision parts.
63 – 400 tRobotic resistance spot welding and MIG. Assemblies of three or more parts with 100% position checks in a fixture.
6 robotsPress-fitting nuts, riveting, fitting seals and final assembly. Every step is mistake-proofed — poka-yoke, not instructions.
4 assembly cellsOur own toolroom — we make, maintain and repair tools. When a tool breaks we don't wait for an outside firm, which makes all the difference with call-offs.
own toolroomEDI call-offs, a consignment warehouse at the customer and just-in-sequence deliveries. We deliver on Saturdays too when the line needs it.
EDI · JIT · JISWe get involved while the part is still being designed. Changing a radius by two millimetres can save a whole operation — but only while the drawing is still open.
from the design stageCustomer portal
Enter the order number from your confirmation. You'll see which stage it's at, how many parts are finished and when we ship — without phoning the sales office.
Quality
In automotive it's not enough to make a good part. You have to be able to prove that every next one will be the same — and that's the whole job of the quality system.
Certified quality management system for the automotive industry, recertified in 2025. We're also audited directly by customers.
valid until 2028The complete package including FMEA, control plan, process capability and measurement reports. Level 3 is standard; we supply higher levels on request.
level 3For every part we can trace the material batch, tool, machine, shift and operator. If there's a suspicion, we block only the affected batch, not the whole warehouse.
fullFirst response within 24 hours, an 8D report within ten days. We verify the permanent fix on the next three batches, not with a single check.
24 h / 8DCapacity
Three-shift operation, at peak times at weekends too. We keep spare capacity on purpose — without it you can't handle a sudden jump in call-offs.
| Equipment | Specification | Number |
|---|---|---|
| Eccentric pressesprogressive tools, sheet up to 3 mm | 63 – 250 t | 6 |
| Servo pressprecision parts and deep drawing | 400 t | 1 |
| Welding robotsresistance spot welding | 6-axis | 6 |
| MIG welding stationsmanual, with fixtures | — | 4 |
| Assembly cellspress-fitting, riveting, final assembly | poka-yoke | 4 |
| Toolroommaking and maintaining tools | CNC mills, EDM machine | 1 workshop |
| CMM measuring machinedimensional checks and reports | ±0.003 mm | 2 |
| Finished goods warehouseincluding a consignment zone | 1,800 pallets | 1 |
New project
Within three working days. It includes a manufacturability review — we often suggest a change to the part that makes the tool cheaper.
Part price, tool price and schedule. After nomination we sign a framework agreement and open the project.
Tool build 10 – 16 weeks depending on complexity. Then sampling and the PPAP package for approval.
A gradual ramp-up with more frequent checks. For the first three months we monitor process capability more closely than later.
EDI call-offs, the agreed logistics set-up and a monthly quality report. We maintain the tool, even though it belongs to the customer.
FAQ
Yes, from about 5,000 parts a year. Below that the tool doesn't pay for itself and bending on a press brake or laser cutting works out cheaper — we'll tell you straight and recommend who to ask. There's no point pushing a customer into a technology that won't pay back.
The customer who paid for it. We keep it here, maintain and repair it, but it's yours and you can take it away at any time once the account is settled. We put this in the contract, including the handover terms.
We keep spare capacity on purpose and 18 days of finished stock. For a sudden jump we can add a weekend shift within 48 hours. It costs more than planned production, but less than a stopped line at the customer.
Within 24 hours we block the affected batch here and in transit and send an immediate containment action. An 8D report within ten working days. We verify the permanent fix on the next three batches — one good batch proves nothing.
We keep a 3.1 inspection certificate for every batch and archive it for fifteen years. When tracing, we can go from the part number back to the heat and the steel supplier.
Galvanising and powder coating are done by qualified suppliers who have passed our audit. We are responsible for the final quality — the customer deals with one supplier, not three.
Contact
Send a drawing or an RFQ package. We reply within three working days, including a manufacturability review and a tooling proposal.
The business's phone and email are left out on purpose — this is an example website of a made-up business and we don't want anyone calling or writing to a stranger's number. A real website would show your contact details here. If you'd like a website like this, write to apoliak@apoliak.online.